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Focus Clinic: How to Plan, Schedule and Sequence for Demand-Based Manufacturing

Presented by: Michael D. Ford

Date: Friday, April 17, 2009

Time: 10:30 AM - 11:45 AM

This presentation provides attendees with the means to align their purchasing and production plans with market demand. It is based on LEAN concepts that minimize all inventories: raw materials (RM), work-in-process (WIP) and finished goods (FG). The facilitator will engage participants in hands-on examples that demonstrate the calculation of material flow from receiving parts, through sub-assembly, and ultimately end item production.

After this clinic you will be able to:

  • Describe the concepts behind demand-based manufacturing.
  • Describe the requirements needed to execute flow.
  • Describe how to calculate flow rates for RM, WIP and FG.
  • Describe how to sequence mixed-model production (MMP) to match demand.
  • Use an algorithm that effectively sequences MMP.

    Note: participants will require pencils and calculators to perform the math exercises (or be good at math!).
     
Michael D. Ford

Michael D. Ford, CFPIM, CSCP, CQA, CRE, QI, EI is a corporate trainer/business consultant in upstate NY. He specializes in creative thinking "outside of the box." His work history includes a wide variety of supply chain functions: shipping/receiving; materials management; training; logistics planning; forecasting; and purchasing. He has taught classes for SUNY Morrisville, Binghamton University, Broome Community College and Elmira College. His work as a consultant includes APICS CPIM courses, business planning workshops, inventory auditing and software implementation.


Ford holds engineering degrees from Corning Community College (AS) and SUNY Buffalo (BS). He has served as President, Education Director and Programs Director of Southern Tier APICS and five years as the Director of Education for Region 2 APICS. He may be contacted at michaeldford@earthlink.net.